Discrete, Process or Job Work? Pick Your Manufacturing ERP by How Your Plant Runs

ERP software for the manufacturing industry

An ERP that looks complete in a sales demo can still fall apart on the shop floor. The usual reason is simple: it was built for trading and accounting, not for the way your plant actually makes things.

So before comparing vendors, name your production type. A paint maker working from formulas, an engineering unit running routings, and a textile processor handling job work need very different features.

Where generic ERP lets plants down

  • BOM model: discrete plants need multi-level BOMs with routings, process plants need formulas with batch size, by-products and yield.
  • Capacity: material plans that ignore machine and labour capacity give schedules nobody follows.
  • Costing: missing scrap, rework, power and overheads make margins look better than they are.
  • Job work: material sent to job workers is often tracked on paper, which causes GST and stock trouble.

A quick way to test before you sign

  • Write ten real scenarios, such as a batch with yield loss, a rush order or a rejected lot.
  • Run them with your own BOMs, items and orders, not vendor sample data.
  • Check GST invoices, e-invoicing, e-way bills and job work challans straight from production and dispatch screens.
  • Go live in phases, and pilot one line before the whole plant.

Read the full guide, with the manufacturing type table and vendor questions, here: ERP software for manufacturing industry

Published by Affix Center, a Mumbai-based IT services company. Learn about our custom software and product engineering work.

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